Dark Ride Project Diary Part two…

 

                                  

Update April 6, 2005

 It’s been quite some time since our last update – so where have we been? Is the project scrapped? Heck no! Please remember that most amusement parks spend millions of dollars and have a hundred people working on ride projects. We are working with volunteers and spare change… so our project will take a little longer to get the same results.

 

 As we previously reported - we have to use the original 12lb railroad track for the ride. If we didn’t, then the ride would no longer be “grand fathered” as a 1955 ride and would have to meet all 2005 ride standards – a difficult thing to do, so we elected to stick with the original track. The big problem there is 1) The original track is only made in Japan and shipped over here once a year (Very costly!) and 2) All the track is straight… and we have to have it bent into 3 a three foot radius for the turns.

 

Words can’t begin to describe how happy I am to report that as I am writing this update – we are now capable of bending the 3000 pounds of track we purchased. This was completely due to the efforts and intelligence of Mark Koppenhaver. (See Picture)

 

 Since railroad tools are not almost non-existent, Mark had to design and construct this entire device from scratch.

 

 Anyone that knows engineering will be impressed to know that this can bend a piece of railroad track into a TWO FOOT radius WITHOUT twisting the track. Yes, it still sits flat on the floor when you are done!

 

 This month, we will get all the track bent and start working on the hot-rail. When we are done, we hope to have the track bent in such a way as we can move the ride easily and lay the track in thousands of different ways without ever having to bend another piece again.

 

 Should any of you reading this have an old Pretzel ride that you need more track for, drop us a line and we would be glad to tell you how to make it! (And if you would like to rent our bending tool, we can work something out there too!

 

 On a related note: During our pervious update, we mentioned that we had visited William’s Grove Amusement Park since they have a Pretzel ride (Called Dante’s Inferno). We were hoping to see how they have their ride set up. We were not surprised to see that the ride had seen better days. In these parks – with the limited staff they have, it is VERY difficult just to keep the rides running. We wrote a letter to the owner, and volunteered to help restore their ride to its previous (or better!) condition.

 

Last week our offer was accepted. With the help of my family and friends – and guidance from DAFE and Laff-In-The-Dark, we hope to have the ride totally remodeled by opening day in May! We will post more pictures and info here as it becomes available. Stay tuned till then…

 

 

Update July 17th 2005

 It’s officially one year since we became owners of a Pretzel Ride, and what better way to celebrate than our first official test of one of the cars. Over the past year, we came up with a few modifications to make the cars a little more reliable and easier to set up. A lot of our ideas came from the time we spent at William’s Grove Amusement Park rebuilding their dark-ride. (For more on this project, CLICK HERE.)

 

With the help of my (very brave) Son, we finally got to see one of the cars move under their own power.

 (Click on the picture to the LEFT to see the video.)

 

 After a year of set backs and challenges, it was a real motivator to take a ride (even a short one) in one of the cars. We were surprised just how “forgiving” the track was, considering the driveway we were testing on was anything but flat.

 

 As work continues on the 1000 feet of new track, we are also restoring an additional 400 feet of old track we acquired in an Ebay auction. We also have managed to come up with enough spare parts to make a few more useable cars.

 

 

 The current plan is to get the ride transport system finished by October of this year, so that we can spend next year getting the props and cosmetic parts fixed up. The goal is to make the ride able to be installed in less than a day’s time. This will enable us to save a lot on rent cost when the ride is not generating income. This should also make the ride more appealing to more potential landlords as we can be out just as quickly as we set up - without any residual damages or modifications to the property.  We will test this ability by setting up the entire ride, running it for eight hours and then taking it down the next day at a local business that has offered to let us use some space for a weekend. We will let you know how that works at a later time.

 

 For now, It’s time for us to go celebrate our project’s one-year anniversary! Thanks for all the support and help from all of our fans out there… Without all the volunteer help, this project would not be as far as it is.

 

Update July 25h 2005

 

Since we’ve been working on this project for a year – we thought it would be nice to show all of you just how far the project has come.

 To the right, you can see what the ride cars looked like when we took possession of them. The picture to the far right shows the very same car frame after being restored. Remember, we did more than just paint these things. They were one big solid piece of rust. Each part had to be carefully and painstakingly removed and repaired.

 Note the repairs done to the bumpers… we did that by hand!

  Can you spot the other big difference?

 If you are still looking at the picture, the difference between the two is the addition of a transformer to the frame of the vehicle. Other Pretzel car rides put the transformer under the seat. The problem with putting them under the seat is that due to the wiring, the cars couldn’t spin. With our new design – these cars will once again “unlock” at a certain part of the ride and give the riders an experience unlike any ride on the market today.

 

Update September 13, 2005

  Time for a little update and some shameless bragging...

 

This is a picture of our completed ride control and dispatch station. I am especially proud of this because it was made completely from stock bar and sheet metal. The switches were obviously purchased from a supplier – but other than that, this was entirely hand made.

 The control panel is made to be portable, and can quickly be connected and disconnected from the ride. It is watertight and weather proof. It also has it’s own build-in transformer so that the only voltage outside of the enclosure is the 24v the ride runs on. Since the internal transformer makes this panel weigh over 100 pounds – it also has a build in dolly system so that it can be easily rolled around.

 One final note: On the side is the official Pa Amusement Ride Registration Plate, which makes this the first and only class 2 ride in PA that was built by an individual instead of a commercial company.

 As we have said before, the goal is to have our entire track finished by October 31st of this year – a date that is quickly approaching. We’re running into other issues we never thought about as well – like where can you store a ride that was built to fill the majority of a 10,000 square foot building? This issue is one that will need to be addressed before the township I live in comes up with an ordinance to address the issue for me!

 On a final note: The Halloween season this year carries mixed emotions for me. I am sorry and sad to say that this is the first year we will not be having a home display for the enjoyment of the neighborhood and to support a charity. This project demands our complete and total attention. However, I will say that next year – our display will be introducing the new props that will be used in the actual ride. We are all looking forward to ending the engineering part of this project – and starting with the creative part. …

 “ Now that that’s done – all that’s left to do is everything!”

 

Final Update for 2005! December 17th 2005

It’s always the little things:

 The wait is over! We finally performed a full-scale test of the ride system on December 17th. Now that we’re done with 1244 feet of track, 10 transformers, 12 cars & 1 control panel – what better way to test the system than to install it somewhere? Luck for us we work at a car dealership with a huge shop. Because we were open for actual business that day – we were not able to install the entire ride, but enough to perform a realistic install to see how things would go.

 Only one problem came up. It turns out that most black rubber has a component in it that conducts electricity… not a lot, but enough to cause a problem when you have a lot of amps pushing through it. So, we have a few (800+) pieces of insulation to replace before the ride is used… but that’s why we perform test like this – right?!?

They Spin! They Spin!

 We also can report that we tested one of the cars that were designed to spin – but had all the spinning parts removed. We were able to restore four of them thanks to the cars that originally were in a fire and not used for 15(?) years. Since they were un-useable, they had the original parts still on them. With a little effort we were able to make the cars spin again. Now our ride will have re-play value so riders can experience two very different rides – one dark ride and a dark thrill ride.

 As far as we know – we have the only Pretzel Ride left in the WORLD where the cars can spin. (Click on the picture to the right to see what it looks like.) Yes, they turn a bit slow… but remember, there are still rub-bars that we haven’t installed that spin the cars and when you are in the dark, the motion feel more disorienting.

 Onward:

 The plans for 2006 will be to finally get to work on the props, stunts and cosmetic parts of the ride. These items will be used in our annual home-haunt to test their durability. Please come back and check on us from time to time… and please feel free to send us any suggestion you have about what YOU would like to see in a Haunted House Ride!

  Merry Christmas and Happy New Year,

 Beth and Chris Giffen

CLICK on the picture to see a

Spinning Pretzel Car in action!

 

 

 

(Click here for a low bandwidth version)

 

 

On To Part Three… (and 2006!)

 

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